K5V80DT-100R-9N01川崎柱塞泵
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柱塞泵的結(jié)構(gòu)組成柱塞泵主要由動力端和液力端兩大部分組成,并附有皮帶輪止回閥安全閥穩(wěn)壓器潤滑系統(tǒng)等組成。0動力端曲軸曲軸為此泵中關(guān)鍵部件之一。采用曲拐軸整體型式,它將完成由旋轉(zhuǎn)運(yùn)動變?yōu)橥鶑?fù)直線運(yùn)動的關(guān)鍵一步,為了使其平衡,各曲軸柄銷與中心成0°。連桿連桿將柱塞上的推力傳遞給曲軸,又將曲軸的旋轉(zhuǎn)運(yùn)動轉(zhuǎn)換為柱塞的往復(fù)運(yùn)動,其桿截面采取工字形,大頭為剖分式,軸瓦采用對分薄壁瓦形式,小頭瓦采用軸套式,并以其定位。十字頭十字頭連接搖擺運(yùn)動的連桿和往復(fù)運(yùn)動的柱塞,它具有導(dǎo)向作用,它與連桿為閉式連接,與柱塞卡箍相連。浮動套浮動套固定在機(jī)座上,它一方面起隔絕油箱與污油池的作用,另一方面對十字頭導(dǎo)桿起一個浮動支承點(diǎn)的作用,能提高運(yùn)動密封部件的使用壽命。機(jī)座機(jī)座是安裝動力端和連接液力端部分的受力構(gòu)件,機(jī)座后部兩側(cè)有軸承孔,前部設(shè)有與液力端連接的定位銷孔保證滑道中心與泵頭中心的對中性,在機(jī)座的前部一側(cè)設(shè)有放液孔,用來排放滲漏的液體。液力端泵頭泵頭為不銹鋼整體鍛造而成,吸排液閥垂直布置,吸液孔在泵頭底面,排液孔在泵頭的側(cè)面,同閥腔相通,簡化了排出管路系統(tǒng)。密封函密封函與泵頭以法蘭連接,柱塞的密封形式為碳素纖維紡織的矩形軟填料,具有良好的高壓密封性能。柱塞進(jìn)液閥和排液閥進(jìn)排液閥及閥座,適合輸送黏度較大的液體的低阻尼錐形閥結(jié)構(gòu),具有降低黏度的特點(diǎn)。接觸面有較高的硬度和密封性能,以保證進(jìn)排液閥具有足夠的使用壽命。附屬配套部分主要有止回閥穩(wěn)壓器潤滑系統(tǒng)安全閥壓力表等。止回閥泵頭排出的液體,通過低阻尼止回閥流人高壓管道,液體反向流動時,止回閥關(guān)閉,阻尼高壓液體流回泵體。穩(wěn)壓器泵頭排出的高壓脈動液體,經(jīng)過穩(wěn)壓器后,變?yōu)檩^平穩(wěn)的高壓液體流動。潤滑系統(tǒng)主要是由齒輪油泵從油箱中抽油,給曲軸十字頭等轉(zhuǎn)動部位潤滑。壓力表壓力表有普通壓力表和電接點(diǎn)壓力表兩種。電接點(diǎn)壓力表屬儀表系統(tǒng),它能夠達(dá)到自動控制的目的。安全閥在排出管路上安裝有彈簧微啟式安全閥,文章由上海澤德水泵整理它能保證泵在額定工作壓力時的密封,超壓時自行開啟,起泄壓保護(hù)作用。柱塞泵的分類柱塞泵一般分為單柱塞泵臥式柱塞泵軸向柱塞泵和徑向柱塞泵。單柱塞泵結(jié)構(gòu)組成主要有偏心輪柱塞彈簧缸體兩個單向閥。柱塞與缸體孔之間形成密閉容積。偏心輪旋轉(zhuǎn)一轉(zhuǎn),柱塞上下往復(fù)運(yùn)動一次,向下運(yùn)動吸油,向上運(yùn)動排油。泵每轉(zhuǎn)一轉(zhuǎn)排出的油液體積稱為排量,排量只與泵的結(jié)構(gòu)參數(shù)有關(guān)。臥式柱塞泵臥式柱塞泵是由幾個柱塞一般為個或個并列安裝,用根曲軸通過連桿滑塊或由偏心軸直接推動柱塞做往復(fù)運(yùn)動,實(shí)現(xiàn)吸排液體的液壓泵。它們也都采用閥式配流裝置,而且大多為定量泵。煤礦液壓支架系統(tǒng)中的乳化液泵一般都是臥式柱塞泵。乳化液泵用于采煤工作面,為液壓支架提供乳化液,。
振動與噪聲是包括力士樂變量柱塞泵在內(nèi)的液壓元件與液壓系統(tǒng)運(yùn)行中經(jīng)常發(fā)生的兩種現(xiàn)象。振動是彈性物體的固有特性,而大家都知道,噪聲源于振動,引起噪聲的真動物被我們稱為噪聲源,所以噪聲的控制歸結(jié)為振動的控制。伊特液壓泵隨著液壓技術(shù)的高壓化高速化與大功率化,振動和噪聲已成為液壓技術(shù)發(fā)展中的突出問題。以為振動影響主機(jī)和系統(tǒng)的工作性能以及使用壽命,而噪聲除了造成使用者的聽力損失外,還會分散使用者的注意力,嚴(yán)重點(diǎn)的甚至?xí)蜎]報(bào)警信號,造身設(shè)備事故等等。振動的原因理論分析表明,液壓元件及裝置產(chǎn)生振動的根本原因在于存在激振力,振動的大小取決于激振力的大小及元件的固有參數(shù)。而振動的大小可以通過加速度計(jì)代替噪聲測試儀器——聲級計(jì)中的傳聲器來測量。液壓元件及裝置的防振減振和消振的主要途徑是消除或減小激振力,合理的設(shè)計(jì)和匹配液壓元件及裝置的固有參數(shù)。液壓噪聲的產(chǎn)生力士樂變量柱塞泵是液壓系統(tǒng)所有元件中的主要噪聲源頭,被稱為一次噪聲源。而另一些元件如油箱和管道等等,由于他們發(fā)出的噪聲很小,不是獨(dú)立的噪聲源,但是泵和液壓閥等元件產(chǎn)生的機(jī)械和液體噪聲會激發(fā)他們產(chǎn)生振動,從而產(chǎn)生和輻射出很強(qiáng)的噪聲,這類噪聲源被稱為二次噪聲源。液壓系統(tǒng)的噪聲試一次噪聲源和二次噪聲源噪聲的疊加。所以液壓裝置的振動與噪聲控制應(yīng)從元件噪聲和裝置振動產(chǎn)生噪聲兩個方面來考慮。顯然,降低液壓泵的噪聲是控制整個液壓系統(tǒng)噪聲的主要途徑。由上可知,力士樂變量柱塞泵的振動與噪聲是相互存在的,控制了振動就等于減小了噪聲,若是想減小噪聲,還是得從振動上抓起。。
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